Day-to-Day Responsibilities
Turn a design brief, such as target users, space, price and workout type, into concept sketches and 3D CAD models.
Work out the mechanics of frames, pulleys, springs, levers and bearings, and check the load paths that keep a machine safe under repeated use.
Plan ergonomics so that seats, handles, grips and display heights suit a range of body sizes and movement patterns.
Select materials such as steel, aluminium, polymers and foam, balancing strength, weight, cost and surface finish.
Build and test prototypes, measuring force, durability and vibration, and run user trials with trainers and members.
Check that the design meets applicable safety and testing requirements, and work with manufacturers on costing, tooling and production.
For wearables and connected training devices, coordinate with electronics and software teams on sensors, battery life, comfort and app integration.
