Day-to-Day Responsibilities
Study the sport, the athletes who use the gear and the rules that apply to build a clear design brief.
Sketch concepts and build 3D CAD models of products such as bats, shoes, helmets or bicycle frames.
Select materials such as willow, carbon fibre, alloys and foams, and test their weight, strength and flex.
Build prototypes and run lab or field tests for impact, fatigue, grip and comfort, often with athletes or coaches.
Analyse test data and athlete feedback, then refine the design through several rounds of changes.
Work with manufacturers on tooling, costs, quality checks and production timelines.
Prepare design documents and check that products meet relevant safety and sports body standards.
